In an Aluminium production facility the process is complex wherein the flow of activities include extraction of metallic aluminium from minerals followed by reprocessing through different facilities, where we for see several type of furnaces in the production of aluminium semi-finished products. It is in these Re-melting stages that our advanced refractory products are utilized while the primary aluminium production relies on refractory bricks. MPR Refractories offer solutions for the entire aluminium industry. Products for primary aluminium are mainly shaped products such as Fireclay bricks, Insulating bricks and Alumina bricks, which can be supplied by us. Aluminium having strong affinity for oxygen, results to different mechanisms of oxidation of molten aluminium alloys. The bath surface passivation stops the process at the interface with the furnace atmosphere, but the reaction can proceed at the surface of refractory or in its burden layers. This results in the development of corundum, which can be prevented by the correct use of our refractories. There are two main areas where corundum may be formed: First at the bath surface because of direct oxidation: 4Al (melt) + 3 O2 ->2 Al2O3 In the refractory starting from the liquid contact surface (under the bath level), because of the higher affinity to oxygen of metallic aluminium diffused from the bath into refractory according to the reaction:
4 Al (diff) + 3 SiO2 ->2 Al2O3 + 3 S
Working lining cylinder Working lining cones Rim Nozzles Safety lining Insulation layer
Working lining1
Insulation layer2
Cover lining
Cover insulation
Low cement or self flowing castable
insulation castable
Insulation board
low or MW insulation castable
Insulating boards
Anti wetting to AI and strenght
Thermal conductivity and strength
Thermal conductivity
Thermal conductivity and strength
Thermal conductivity
Burner inlet,
Spout working lining,
Roof working lining,
Lipper wall working linini,
Upper wall safty/insulation lining,
Lower wall working lining,
Lower wall safty/insulation lining,
Bath Working lining,
Low cement, no cement, castable, plastic, gunning mix,
medium, low cement castable,
Lwo cement,castable, gunning mix,
LW, MW insulating castable,
Low cement, castable, plastic,
Low cement castable, MW castble,
Low Cement castble
Tharmal shock, tempreature
Strength, abrasion, resistance against, AI
Strength, abrasion, resistance against, AI
Thermal shock
Thermal conductivity, Strength
Resistance against, AI, Strength
Resistance against, AI strength
Roof working lining
Shat working lining
Roof and shaft insulation
Burner
Bath working ling
Bath insulating/safty ling
Chute roof
Chute bottim Main opning intel
Dopr working lining
Door insulation/safty linig
Insulation second layer
Low Cemetn castable
Medium, low cement,castable
LW insulation castable
no cement castble, Plastic
no cement castble
Medium, low cement castable, MW castble
Low cement castble
no cement castble
Medium, low cement, castble
Medium, low cement castble, MW castble
LW insulation castble, insulation board
LW insulation castble, insulating board
insulating boards
Thermal shock
Tharmal shock, strength
thermal conductivity, density
Tharmal shock
Resistance against AI strength
Thermal Conductivity, Resitance to AI, Strength
Thermal conductivity, resistance to AI, strength
tharmal shock, strength
resistance against AI, strength
strength, thermal shock
Thermal conductivity, denisty
density thermal conductivity
Thermal conductivity
Roof working lining
Shat working lining
Roof and shaft insulation
Burner
Bath working ling
Bath insulating/safty ling
Chute roof
Chute bottim Main opning intel
Dopr working lining
Door insulation/safty linig
Insulation second layer
Low Cemetn castable
Medium, low cement,castable
LW insulation castable
no cement castble, Plastic
no cement castble
Medium, low cement castable, MW castble
Low cement castble
no cement castble
Medium, low cement, castble
Medium, low cement castble, MW castble
LW insulation castble, insulation board
LW insulation castble, insulating board
insulating boards
Thermal shock
Tharmal shock, strength
thermal conductivity, density
Tharmal shock
Resistance against AI strength
Thermal Conductivity, Resitance to AI, Strength
Thermal conductivity, resistance to AI, strength
tharmal shock, strength
resistance against AI, strength
strength, thermal shock
Thermal conductivity, denisty
density thermal conductivity
Thermal conductivity