How to choose the best refractory material?

In order to be a successful plant operator (Steel/Ceramic/Cement/Glass & other allied products), you need to find the best refractory materials at an economical price, not to mention the latest technologies used at the time of manufacturing of such a refractories.

It’s all logical right?

Over the last few years, there has been buzz about different refractory options in the market. While the introduction of new materials is good for some correct application whereas in some cases it could be a mistake.

There are also a few things you need to keep in mind before you select the best refractory material for your application:

1. It’s not all about the material but the Application

Let us begin by saying that there is no single “perfect” refractory material for any application. The emphasis must be on the best content for a particular application because, at the end of the day, the application is what matters. Generally, keeping track of the time & expense of the application, you must choose the material that ensures reliability without impacting your budget by an unreasonable amount.

Let us put it this way, the production of Porous Plug, Well Block ladle with tabular alumina based refractory can withstand more or less 60 heat cycles in normal ladle condition, whereas the bauxite based refractory can withstand twice the magnitude of the heat resistance in the production of ductile iron and in the desulfurization of steel.

2. Mostly prefer well-known Refractory material

There is always an alternative refractory material as options. However, choosing quick &economical refractories ceramics could result in good product outcome at first, but in the long run, it might cost you more than it’s worth.

Doesn’t make sense, right?

So, stick with simple refractory materials that typically include monolithics, magnesite bricks, high aluminum bricks, mullite, corundum, sillimanite, castes, etc. Additionally, Consult your contractor for assistance in choosing the right refractory content based on your Production environment mainly Temperature/Pressure and chemical reaction etc.

3. Workmanship

Choosing the right refractory material is not enough. It is also necessary to have the best engineering contractor along with a good team that can operate the refractory material productively.
There are a lot of contractors in our industry that offer excellent services. However, it is important to choose professionals that matches your requirements.

One thing you need to remember while selecting a contractor in your operation industry is that the contractor who uses particular preferential materials for most applications might be an expert in choosing high-quality material for exploring new production techniques over the existing one. He could do you a great job at an economic expense.

Conclusion:

At the end of the day, choose what is best for your application, exercise with a team who is mindful of your need and intended to provide you with it in the best possible way.

Need help selecting refractory material for your application?

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