In an Aluminium production facility the process is complex wherein the flow of activities include extraction of metallic aluminium from minerals followed by reprocessing through different facilities, where we for see several type of furnaces in the production of aluminium semi-finished products. It is in these Re-melting stages that our advanced refractory products are utilized while the primary aluminium production relies on refractory bricks. MPR Refractories offer solutions for the entire aluminium industry. Products for primary aluminium are mainly shaped products such as Fireclay bricks, Insulating bricks and Alumina bricks, which can be supplied by us. Aluminium having strong affinity for oxygen, results to different mechanisms of oxidation of molten aluminium alloys. The bath surface passivation stops the process at the interface with the furnace atmosphere, but the reaction can proceed at the surface of refractory or in its burden layers. This results in the development of corundum, which can be prevented by the correct use of our refractories. There are two main areas where corundum may be formed: First at the bath surface because of direct oxidation: 4Al (melt) + 3 O2 ->2 Al2O3 In the refractory starting from the liquid contact surface (under the bath level), because of the higher affinity to oxygen of metallic aluminium diffused from the bath into refractory according to the reaction: 4 Al (diff) + 3 SiO2 ->2 Al2O3 + 3 S
Different Application Points are:
- Tilting furnace
- Round top charge melting and holding furnace
- Shaft type reverberator furnace
- Electrical heating furnace
- Channel induction furnace
- Road transfer ladle
- Rotary drum furnace
Area
- Working lining cylinder Working lining cones
- Rim
- Nozzles
- Safety lining
- Insulation layer
Material REQ
- Low cement castable; dense bricks
- Low cement castable
- Medium/low cement castable
- Insulating castable/board
Issue Addressed
- Low porosity, resistance to AI
- Low porosity, resistance to AI
- Low porosity, resistance to AI
- Low porosity, resistance to AI
- Conductivity, strenth, resitance to AI
- Insulation properties
Area
- Working lining1
- Insulation layer2
- Cover lining
- Cover insulation
Material REQ
- Low cement or self flowing castable
- Insulation castable
- Insulation board
- low or MW insulation castable
- Insulating boards
Issued Addressed
- Anti wetting to AI and strenght
- Thermal conductivity and strength
- Thermal conductivity
- Thermal conductivity and strength
- Thermal conductivity
Area
- Burner inlet
- Spout working lining
- Roof working lining
- Lipper wall working linini
- Upper wall safty/insulation lining
- Lower wall working lining
- Lower wall safty/insulation lining
- Bath Working lining
Material REQ
- Low cement, no cement, castable, plastic, gunning mix
- Medium, low cement castable
- Lwo cement,castable, gunning mix
- LW, MW insulating castable
- Low cement, castable, plastic
- Low cement castable, MW castble
- Low Cement castble
Issued addressed
- Tharmal shock, tempreature
- Strength, abrasion, resistance against, AI
- Strength, abrasion, resistance against, AI
- Thermal shock
- Thermal conductivity, Strength
- Resistance against, AI, Strength
- Resistance against, AI strength
Area
- Roof working lining
- Shat working lining
- Roof and shaft insulation
- Burner
- Bath working ling
- Bath insulating/safty ling
- Chute roof
- Chute bottim Main opning intel
- Dopr working lining
- Door insulation/safty linig
- Insulation second layer
Material REQ
- Low Cemetn castable
- Medium, low cement,castable
- LW insulation castable
- No cement castble, Plastic
- No cement castble
- Medium, low cement castable, MW castble
- Low cement castble
- No cement castble
- Medium, low cement, castble
- Medium, low cement castble, MW castble
- LW insulation castble, insulation board
- LW insulation castble, insulating board
- Insulating boards
Issued addressed
- Thermal shock
- Tharmal shock, strength
- Thermal conductivity, density
- Tharmal shock
- Resistance against AI strength
- Thermal Conductivity, Resitance to AI, Strength
- Thermal conductivity, resistance to AI, strength
- Tharmal shock, strength
- Resistance against AI, strength
- Strength, thermal shock
- Thermal conductivity, denisty
- Density thermal conductivity
- Thermal conductivity